Durable Orbital Welding Head Tube to Sheet for Heat Exchanger Equipment

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

Introducing the revolutionary 'Tube to Tube Sheet Orbital Weld Head,' a hallmark of precision in modern welding solutions. Specifically engineered for the high-stakes task of fusing tubes to tube sheets, this equipment embodies a harmonious blend of power and precision, ensuring seamless integration and setting an unparalleled benchmark in welding excellence.

Expertly designed for specialized orbital welding tasks, this groundbreaking equipment navigates a flawless circular trajectory around the pivotal tube-to-tube sheet junction. This critical circular motion ensures an immaculate, consistent weld that seamlessly encircles the joint, delivering superior weld integrity across the entire circumference with exceptional finesse.

At the heart of this weld head lies a state-of-the-art drive mechanism, enabling unrivaled rotational precision around the tube-to-tube sheet interface. Typically driven by advanced motors, this mechanism provides meticulous control over welding speed, guaranteeing impeccable precision and unmatched accuracy in every weld it executes.

Central to its functionality is the sophisticated welding torch or electrode holder. Perfectly positioned for optimal performance, the torch meticulously directs the welding arc or heat source with laser-like precision at the joint. Cutting-edge models boast adjustable torch angles and proximity settings, fine-tuning the welding process for unparalleled results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the dynamic world of heat exchanger production, the Tube to Tube Sheet Orbital Weld Head is an indispensable asset. These exchangers demand the reliable and efficient welding of numerous tubes to tube sheets, a task at which the orbital weld head excels, consistently delivering high-quality welds crucial for optimal heat exchanger performance.

Power Generation
Within power generation plants, whether fueled by fossil energy or nuclear power, the welding of tubes to tube sheets is a critical component of operation. For example, in steam generators, the weld integrity is paramount for safe and efficient power production. The orbital weld head ensures this high-level weld quality, aligning with stringent industry norms.

Chemical and Petrochemical Industry
In reactors and various process machinery, connecting tubes to tube sheets is a fundamental yet vital operation. Utilizing an orbital weld head guarantees the construction of robust, leak-proof welds, essential for managing corrosive chemicals and withstanding high-pressure and high-temperature environments in these demanding sectors.

 

 

Detailed Photos