All Position Tube to Tubesheet Welder with Advanced Orbital Welding Head

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' emerges as a groundbreaking marvel in the advanced welding domain. Engineered with the utmost precision, this tool excels in the art of seamlessly joining tubes to tube sheets. It sets a new gold standard, ensuring flawless integration and achieving unparalleled excellence and reliability in welding performance.

Designed with meticulous attention for orbital welding tasks, this cutting-edge equipment executes a perfect circular trajectory around the essential tube-to-tube sheet joint. This critical motion guarantees a seamless weld, consistently wrapping the joint with stunning accuracy. It delivers unmatched weld integrity throughout the entire circumference, ensuring remarkable reliability.

At the core of this weld head is an innovative drive mechanism that allows it to rotate with exquisite precision around the tube-to-tube sheet boundary. Typically powered by a motor, this advanced system provides precise control over welding speed, ensuring unmatched precision and accuracy in every weld it performs, yielding top-tier results.

The operation is anchored by an advanced welding torch or electrode holder. Expertly positioned for optimal efficiency, the torch channels the welding arc or heat source with pinpoint precision at the joint. State-of-the-art models offer adjustable torch angles and proximity settings, enhancing the welding process for superior outcomes and efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized realm of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head serves as an indispensable resource. These exchangers demand reliable, efficient welding of multiple tubes to tube sheets, and this orbital weld head excels in delivering high-quality welds for each joint, pivotal for the heat exchanger's exceptional performance and longevity.

Power Generation
Within power generation facilities-be it fossil-fueled or nuclear-the welding of tubes to tube sheets is a critical task. For instance, in steam generators, the integrity of these welds is paramount for safe, efficient power output. The orbital weld head guarantees the necessary weld quality, meeting the strictest industry standards.

Chemical and Petrochemical Industry
In reactors and other process equipment, connecting tubes to tube sheets is a routine yet crucial task. Utilizing an orbital weld head promises robust, leak-proof welds, essential for managing corrosive chemicals and high-pressure/high-temperature fluids in these demanding sectors, ensuring safety and operational efficiency.

 

 

Detailed Photos